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Five layers · One operating system · ClearOS™

A fabrication shop with an operating system.

We build the hardware in our own PESO-approved shop, instrument every site we own, run an AI-routed delivery network on top, dispatch electric boilers powered by renewables into the cheapest green hours — and ship every new gas burner hydrogen-ready. Five layers, all run by one platform: ClearOS™, our in-house energy operating system.

PESO + IBR manufacturing ClearOS™ industrial IoT Renewable dispatch 30% H₂ blend now · 100% convertible
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Technology layers — from pressure-part welding to renewable-hour dispatch
24/7
Centralised operations centre monitoring every site we build and run
0.5%
Top-tier uptime SLA — contractual, with penalties on us, not on you
0%
Hydrogen blend every new gas train ships rated for — convertible to 100%
The stack

Five layers. Most competitors
have one.

Hardware companies don't write software. Software companies don't weld pressure vessels. We do both — and contract the renewable electrons in between.

01 · Hardware & manufacturing

PESO-approved fabrication shop, IBR-licensed pressure-part welding, robot welding on tube-plate joints. Boilers, vaporizers, gas trains and PRS skids — built and pre-tested in-house.

The boilers we build

02 · Industrial IoT

Sensors on every burner, valve and stack. Real-time dashboards, predictive maintenance, anomaly detection and an ERP-grade billing API — all inside ClearOS.

See the console

03 · AI-powered delivery

Our D2C cylinder network runs end-to-end automated — order intake, route optimisation, driver dispatch, on-delivery verification, deposit reconciliation.

The cylinder app

04 · Electrification & renewable dispatch NEW

Electrode and resistance boilers fed by solar + wind PPAs, with thermal storage that banks cheap green hours. ClearOS dispatches every kilowatt into the cheapest renewable window.

Electric boilers · renewables

05 · Hydrogen-ready combustion

Every new gas-fired burner, gas train and combustion controller ships rated for up to 30% H₂ blending and convertible to 100% green hydrogen. The transition is designed in, not retrofitted later.

Gas engineering today

ClearOS™ — the operating system

One platform binds all five layers: telemetry, dispatch, billing, maintenance and carbon accounting. Your steam, your data, one login.

Clear Energy fabrication shop — tube-rolling and welding machine
Layer 01 · Hardware & manufacturing

Every safety-critical part,
built in our own shop.

We don't sub-contract the bits that can hurt people. PESO-approved fabrication, IBR-licensed pressure-part welding, ISO 9001-controlled QA — and documentation that travels with the asset all the way to your boundary wall.

  • Robot welding on tube-plate joints, CNC plate rolling and an automated film-wall production line.
  • PESO-approved vaporizers, 10–2,000 kg/hr — ambient, electric and heater-less designs.
  • Pre-piped gas trains & PRS — leak-tested and function-tested at the workshop, plug-and-play on site.
  • Custom burners & metering — low-NOx modulating burners; flow meters approved by Legal Metrology India and the European MID.
Layer 02 · Industrial IoT · ClearOS™

Every ton of steam metered.
Every kg of CO₂ logged.

Fuel flow, air-fuel ratio, steam pressure, drum chemistry, condensate return — sampled every second, streamed encrypted to the cloud, and turned into decisions before a human reads a gauge.

ClearOS™ · Network operations console — fleet view, all sites LIVE
Fleet steam output
312 TPH
across contracted sites
Network availability
99.6%
▲ above 99.5% SLA
Renewable share
64% of fleet energy
▲ solar window open
Fleet dispatch by source
Biomass fleet58%
Electric · PPA21%
Gas / LPG fleet16%
Thermal storage9%

Real-time telemetry

Fuel flow, air-fuel ratio, steam temperature and pressure, water level, drum chemistry, condensate return and feedwater hardness — sampled every second.

Predictive maintenance

ML models on historical telemetry detect bearing wear, scale buildup, refractory failure and tube fouling weeks before they cause an outage. Spares pre-positioned automatically.

Alarm orchestration

Tiered alarms — informational, warning, critical — routed to the NOC and to on-site engineers based on severity and SLA exposure.

Consumption analytics

Per-shift, per-line, per-product steam consumption — exposed to your operations team to optimise plant-level efficiency, not just our generation efficiency.

Continuous emissions monitoring

CEMS sampling CO, CO₂, NOx, SO₂ and PM with continuous recording and direct uplink to MoEFCC's OCEMS portal.

ERP / SCADA billing API

REST and OPC-UA APIs into your SAP, Oracle, Ignition or DCS — steam consumption flows into your costing and monthly close, automatically.

Layer 03 · AI-powered delivery network

A cylinder business that runs itself in the background.

From the moment a customer taps "order refill" to the moment a deposit refund hits their wallet, no human is in the loop unless something needs attention. See the consumer side →

Route optimisation

AI-powered routing for delivery clusters. Drivers see only their batch; ClearOS handles traffic, time-windows and handovers.

Cylinder serial tracking

Every cylinder has a serial-number ledger that follows it from the OMC bottling plant to the customer kitchen and back.

Push verification

In-app + OTP verification on delivery. Customer approves, rejects or marks pending — all logged with timestamps.

Auto-reconciliation

Cash, UPI, wallet, deposits and refunds reconcile to the cylinder serial number — no manual ledgering at the branch.

Layer 04 · Electrification & renewable dispatch — NEW

Steam made of sunlight,
scheduled by software.

Our newest layer pairs electrode and resistance boilers with dedicated solar and wind PPAs, thermal storage, and ClearOS renewable-hour dispatch — so your steam gets cheaper and cleaner at the same time.

  • Electrode & resistance boilers — 0.5–60 TPH, ~99% conversion efficiency, zero on-site emissions.
  • Solar + wind PPAs — open-access power purchase agreements we arrange, contract and operate, with RECs retired against your load.
  • Thermal storage — steam accumulators and hot-water buffers charge during cheap green hours, discharge through grid peaks.
  • ClearOS renewable-hour dispatch — forecasts generation and prices, then shifts load automatically. You see one steam header and one per-ton invoice.
Aerial view of a Clear Energy thermal plant
Layer 05 · Hydrogen-ready combustion stack

Your gas system today is
your hydrogen system tomorrow.

On every new gas-fired plant, the burner, gas train and combustion controller we ship is engineered for the fuel that comes next — so the green-hydrogen transition isn't a retrofit later. Biomass plants stay on biomass: already renewable, no fuel switch required.

H₂ readiness · today

What ships on every new gas plant

H₂ blend rating, as shippedup to 30%
Full conversion path100% green H₂
Burner internalsH₂-rated alloys & flame geometry
Gas trainH₂-compatible seals & valves
Combustion controllerDual fuel-curve firmware
Design libraryBeing built today, not later

Why design it in now?

Converting a conventional burner to hydrogen later means new internals, new gas train, new controls and weeks of downtime. Designing the H₂ path in from day one makes the switch a commissioning exercise, not a rebuild — and protects every rupee you invest in gas infrastructure today.

When green hydrogen economics cross over, ClearOS already knows your plant's second fuel curve. Until then, the same stack burns LPG and natural gas at peak efficiency — and sites that can't wait for combustion to go green can electrify now.

30% blend · no derating Conversion kit pre-engineered
Security & reliability

Run like infrastructure.
Because it is.

24/7 network operations centre

Our Hyderabad NOC supervises every thermal site and cylinder branch in real time, 24/7/365 — with field engineers within 2–4 hour reach of every contracted site.

Contractual SLAs: 98–99.5%

Uptime is a contract term, not a marketing line. SLA tiers from 98% to 99.5% with penalty clauses on us — and quarterly performance, fuel-mix and savings reports to your CFO.

Encrypted telemetry, end to end

TLS-encrypted transport from edge to cloud, role-based access, audit logging on every write, and DPDP-compliant handling of all consumer data on the cylinder network.

Live demo · under NDA

Want a closer look at ClearOS™?

We can walk you through a live anchor-customer thermal dashboard under NDA — including renewable dispatch on an electric-boiler site — and demo the cylinder platform end-to-end on the consumer side.